工艺参数对6061-T6铝合金真空扩散焊接接头形貌和性能的影响

在不同工艺参数下对化学清洗去除表面氧化膜的6061-T6铝合金进行真空扩散焊接,研究了焊接温度(500~560℃)、焊接压力(1.0~5.0MPa)和保温时间(0.5~3h)对焊接接头界面形貌和剪切强度的影响,得到了优化工艺参数。结果表明:随着焊接温度的升高、焊接压力的增大和保温时间的延长,接头焊缝变窄并最终消失,剪切强度和焊合率增大;但当保温时间延长到3h时,焊缝附近晶粒发生粗化,导致剪切强度降低,且接头发生较大变形;不同工艺参数下接头的剪切断裂形式均为脆性断裂;较优的真空扩散焊接工艺参数为焊接温度540℃、保温时间2h、焊接压力4.0MPa。     

Developing conductive immiscible polystyrene/polypropylene blends with a percolated conducting polyaniline/polyamide filler by tuning its specific interactions with the styrene-based triblock compatibilizer grafted with maleic anhydride

An approach to induce conductivity in immiscible polystyrene/polypropylene (PS/PP) blends is described using a percolated conducting polyaniline/polyamide (PANI/PA) filler combined with a polystyrene-block-poly(ethylene-ran-butylene)-block-polystyrene-graft-maleic anhydride compatibilizer. The approach is based on the ability of the compatibilizer to concomitantly stabilize the cocontinuous morphology and to improve the state of dispersion of the PANI/PA filler. Selective localization of PANI/PA in the PS phase with improved filler dispersion is achieved with the optimal master batch (MB) preparation technique followed by its optimized sequence addition to the blend components. This results in an increase in the dc conductivity by six decades as compared with that of the neat compatibilized blend at an effective 4.8-wt % PANI concentration. An investigation of the effect of functionality and concentration of the filler and the compatibilizer on the filler connectivity in the blend is performed. The prevailing specific interactions are analyzed by Fourier transform infrared spectroscopy and thermogravimetric analysis of the MBs. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48433.     

A facile pathway to prepare molybdenum boride powder from molybdenum and boron carbide

Molybdenum boride is an ideal hard and wear-resistant material. In this study, a new method is proposed for preparing molybdenum boride, by which Mo first reacts with B₄C to generate the mixture of molybdenum boride and C, and then the product is decarburized by molten Ca to generate CaC₂. Pure molybdenum boride could be obtained after acid leaching to remove the by-product CaC₂. According to the experimental and thermodynamic calculation results, it is concluded that the single-phase MoB could be successfully prepared, while Mo₂B, Mo₂B₅, and MoB₄ could not be synthesized by this method. Moreover, it was found that the particle size of finally prepared MoB is determined by particle size of raw Mo powder. The residual carbon content of the product could be decreased to 0.10 wt% after first reaction at 1673 K for 6 hours and then decarburization reaction at 1673 K for 6 hours.     

Palynological investigation of some selected species of family Fabaceae from Pakistan,using light and scanning electron microscopy techniques

Pollen morphology of 11 species of family Fabaceae that is, Trifolium alexandrinum, Trifolium resupinatum, Arachis hypogaea, Lathyrus aphaca, Medicago lupulina, Vicia sativa, Lathyrus odoratus, Pongamia pinnata, Melilotus indicus, Medicago polymorpha, Medicago sativa from Pakistan has been investigated by light and scanning electron microscopy. Pollen were generally tricolporate, radially symmetrical, isopolar, elliptic in equatorial view and triangular in polar view under LM. Results showed that pollens were per‐prolate (T. alexandrinum), prolate (T. resupinatum, V. sativa, L. odoratus, Melilotus indicus, M. polymorpha, M. sativa) and sub‐prolate (A. hypogaea, L. aphaca, M. lupulina, P. pinnata). The larger polar/equatorial (P/E) ratio was found in T. alexandrinum (2.26 μm) and the smallest was found in M. lupulina (1.21 μm). The exine of T. resupinatum was 3.00 μm in thickness while others posses smaller exine thickness. The larger pore diameter was found in P. pinnata (16.01 μm) while others have smaller. The length of colpi was larger in Arachis hypogaea (32.24) while others posses smaller. Eight types of surface ornamentation (Psilate, faintly rugulate). Perforate and rugulate to verrucate have been observed under SEM. The pollens were europalynous type. Pollen morphology proved to be useful for the specific delimitation and serve as a tool for the identification and classification of taxa at specific and generic levels and can also be used as a key for the taxonomic features. Diversity in exine sculpture is helpful indicative characters for the isolation of closely related species. Hence, it is clear that both qualitative and quantitative characters of pollen can be useful for differentiating between taxa at specific level.     

金刚石涂层微铣刀的铣削加工试验

为了掌握金刚石涂层对其铣削性能的影响，针对直径为50 μm级的硬质合金微铣刀，进行了金刚石涂层与未涂层硬质合金微铣刀具微槽铣削试验。通过使用线电极电火花磨削技术制备出直径为50 μm级的D形微铣刀,采用金刚石涂层和未涂层刀具在纯铜工件上开展微槽铣削工艺试验；使用白光干涉仪、超景深显微镜等仪器来观测微槽表面形貌、粗糙度等随铣削距离变化的规律，分析金刚石涂层对硬质合金微铣刀铣削加工质量的影响。结果表明：采用金刚石涂层刀具加工的微槽具有较少的毛刺，表面粗糙度值约为未涂层刀具铣削的粗糙度值的1/2，并且能够在一定距离内保持稳定的槽宽、粗糙度值和侧面形貌。     

Quantitative analysis of toughening effect of crack deflection on Si3N4/Si2N2O composites through improved indentation method

In this study, Si₃N₄/Si₂N₂O composite ceramics prepared by hot pressing were used as an example, and the material fracture morphology and fracture mechanism were analyzed. Based on the formula of fracture toughness measured by an indentation method, a quantitative computation method was proposed to determine the toughened effect of ceramic materials resulting from the crack deflection by the second phase. The grain size and sintering density are increased with the increase of sintering temperature. The toughening effects resulting from the crack deflection is increased, and the main mode of fracture is transformed into the transgranular fracture. The Si₂N₂O grains can play a role in the toughening process because these grains can hinder the cracks extending along the radial direction. However, when the cracks extend in the axial direction, the toughening effect of Si₂N₂O grains is not obvious because of the internal stacking faults in the axial direction. The improved indentation method can quantitatively analyze the toughening effect of the second phase of composite ceramics, and the validity of this method are verified by comparing the fracture toughness of Si₃N4/Si₂N₂O and fine grained β- Si₃N₄ ceramics.     

Thermo-physical properties of as deposited and aged thermal barrier coatings (TBC) for gas turbines: State-of-the art and advanced TBCs

In the perspective of fuelling the future generations of gas turbines by hydrogen rich syngas, the evaluation of the effect of a higher water vapour content into the flue gases on the TBC used, or potentially usable, is a need. For this purpose YPSZ APS TBC with two different microstructures have been exposed for 500?h at different temperatures in the range 1000?°C–1250?°C either in air and air +20% vol. H₂O. The comparison between the different testing conditions has been performed in terms of sintering kinetics and phase stability, as evaluated by thermal diffusivity measurements and Synchrotron X-Rays diffraction, respectively. Furthermore the characterisation of thermal properties of two innovative TBCs (GZO-YPSZ and YAG) potentially able to withstand the CMAS attack and erosive environments, respectively, has been carried out.No clear evidence of a different behaviour of TBC has been observed, at least in the considered aging time and temperature range.     

The effects of processing parameters on the morphology of PLA/PEG melt electrospun fibers

Electrospinning of a polymer melt is an ideal technique to produce highly porous nanofibrous or microfibrous scaffolds appropriate for biomedical applications. In recent decades, melt electrospinning has been known as an eco‐friendly procedure as it eliminates the cytotoxic effects of the solvents used in solution electrospinning. In this work, the effects of spinning conditions such as temperature, applied voltage, nozzle to collector distance and collector type as well as polyethylene glycol (PEG) concentration on the diameter of melt electrospun polylactic acid (PLA)/PEG fibers were studied. The thermal stability of PLA/PEG blends was monitored through TGA and rheometry. Morphological investigations were carried out via optical and scanning electron microscopy. Based on the results, blends were almost stable over the temperature range of melt electrospinning (170 ? 230 °C) and a short spinning time of 5 min. To obtain non‐woven meshes with uniform fiber morphologies, experimental parameters were optimized using ANOVA. While increasing the temperature, applied voltage and PEG content resulted in thinner fibers, PEG concentration was the most influential factor on the fiber diameter. In addition, a nozzle to collector distance of 10 cm was found to be the most suitable for preparing uniform non‐woven PLA/PEG meshes. At higher PEG concentrations, alterations in the collector distance did not affect the uniformity of fibers, although at lower distances vigorous bending instabilities due to polarity augmentation and viscosity reduction resulted in curly fibrous meshes. Finally, the finest and submicron scale fibers were obtained through melt electrospinning of PLA/PEG (70/30) blend collected on a metallic frame. © 2017 Society of Chemical Industry